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Total Quality Management Practice Test: Total Productive Maintenance
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Total Productive Maintenance (TPM) is a system that involves employees at all levels of an organization to improve the safety and efficiency of production equipment. The goal of TPM is to achieve perfect production, which means no breakdowns, no stops or slow running, and no defects.  The eight pillars of TPM are:  Focused Improvement, Autonomous Maintenance, Quality Maintenance, Planned Maintenance, Early Management, Training & Education.  Here are some of the pillars of TPM: Autonomous Maintenance: This is the process of transferring the responsibility for routine maintenance tasks to... Show more
Total Quality Management Practice Test: Total Productive Maintenance
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25 Questions

1. In which of the following stages of TPM is the announcement to the top management about the decision to introduce TPM made?
2. ‘Total’ in Total Productive Maintenance refers to all the individuals in maintenance and production working together.
3. Which of the following is not a part of holding TPM kick-off?
4. Which of the following is not an advantage of autonomous maintenance?
5. TPM aims at keeping the plant and the equipment at the highest production level.
6. Improved safety is one of the benefits of implementing TPM.
7. Which of the following is not a health, safety, and environment (HSE) related measure taken at workplace?
8. Which pillar of TPM focuses on routine maintenance?
9. Which of the following is the most reasonable time taken by an organization to implement TPM?
10. ‘Preparation stage’ is the first stage in TPM development.
11. Which of the following is not an example of administrative operation?
12. Which of the following is not an advantage of implementing TPM?
13. TPM refers to ________
14. Which of the following is not a type of maintenance technique?
15. Quality maintenance reduces the number of defects.
16. What is the quality score if an asset produces 15000 units out of which 500 are defective?
17. Which of the following is a technique to educate everyone in the organization starting from managers to general workers about TPM?
18. Which of the following is not an outcome of implementing strict health, safety, and environment-related measures in an organization?
19. If the theoretical cycle time per unit is 0.5 minutes/unit, the number of units is 400, and the operating time is 400 minutes, calculate performance efficiency.
20. A machine that was supposed to run for 10 hours suffers a breakdown and runs only for 9 hours. Calculate availability.
21. TQM focuses on achieving autonomous maintenance.
22. TPM ensures an improved return on investment.
23. Which of the following maintenance technique is carried out prior to the occurrence of failure or breakdown of equipment?
24. In which stage of TPM development a scheduled maintenance program for the maintenance department developed?
25. Which pillar of TPM utilizes practical knowledge and understanding of the manufacturing equipment in improving the design of new equipment?