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Casting Practice Test: Moulding with Polymers
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Moulding with Polymers topics include: Injection moulding process, polymers extrusion, blow moulding, thermoforming and processing of thermosetting plastics. Moulding of polymers is the process of shaping polymer materials into desired forms.  Here are some types of molding processes: Injection molding: Compressing polymer granules with a ram or screw Heating them until they melt: Squirting them into a cold, split mold under pressure Cooling below a specific temperature: Opening the mold and ejecting the product Compression molding: A process in which a molding polymer is squeezed into... Show more
Casting Practice Test: Moulding with Polymers
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25 Questions

1. Which of the following cooling systems is used in injection moulding process to increase solidification rate of components made?
2. In processing polymers, injection moulding process is almost similar to extrusion process except for the screw operation.
3. Continuous type of extruder is generally equipped with rotating parts in the extrusion process.
4. How are extruded materials cooled?
5. In thermoforming, it is very easy to mould the plastic materials which are of crystalline nature.
6. Which of the following moulding processes is widely used for the manufacturing of plastic bottles?
7. Mechanical properties of any plastics are mainly dependent on the temperature, force and time of load applied.
8. Polyurethanes plastics can be made in flexible foams even after belonging to thermosetting polymers.
9. Polyurethane plastics are highly reactive to chemical compounds due to lack of elasticity in these plastics.
10. Speed of production in transfer molding is higher than that of compression molding?
11. Thermoforming process involves injecting of molten plastic into a mould cavity by application of compressed air.
12. How does the piston in the clamping unit move?
13. What is the maximum curing time required in a compression molding process?
14. In extrusion process, extra shearing occurs in which part of the system?
15. Which of the following equipment is used for controlling the temperature of polymer material in the extrusion process?
16. Phenolic plastics can also be used as binder for holding plies of wood in making of plywood.
17. Thermosetting plastics can be used for manufacturing of windshield for airplane.
18. What is the maximum pressure required in a compression molding process?
19. Film extrusion process, best involves film having a thickness below what length?
20. What is the maximum pressure required in a transfer molding process?
21. Which of the following material is not used in extrusion?
22. Thermoforming is basically a cheap process as compared to injection and blow moulding process.
23. What is the minimum pressure allowed to be given to the injection molding process?
24. Complex shape of parts or components cannot be formed by the injection moulding process.
25. What is the minimum pressure required in a transfer molding process?