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Describe the first time quality initiative -Take ownership -teamwork -business reputation -competitive edge
Why should you have a questioning attitude? Questions lead to understanding and understanding leads to better job performance
What are some of the potential hazards that a shipyard employee can encounter during their time in the yard? -Traveling on uneven pavement throughout the shipyard -climbing ladders on and off the ship -walking through passageways and stairwells -walking between machinery
What should you do when you evacuate? -place your work in a safe condition -exit the work area in a calm orderly way -assemble in the designated assembly area -Wait for further instructions
What is the purpose of safety signs, tags, and barriers? Signal that a precaution should be observed
Are you qualified to handle tags? No
What is REC? Recognize, evaluate, control
What are the three hazard categories? -Physical -health -ergonomic
What is the preferred solution for controlling hazards? Eliminating the hazard
Name the three categories of unsafe behaviors -Carelessness -disregarding rules -inattentiveness
What is the basic PPE? -Hard hat -hearing protection -safety glasses -steel-toe safety shoes
What are the increments of measurement on an engineering and standard tape measure? Engineering: 1/10 Standard: 1/32
What is the required PPE for grinding? -hard hat -snood -face shield -leather gloves -long sleeves -hearing protection
When disconnection am air hose, what direction should you be facing? Away from the manifold
Dangers of not operating grinder correctly -Cutting yourself -cutting someone else -Fire
Two PPE items for drilling Hearing protection and leather gloves
What is the plan view in a drawing? From above
What are the 3 types of foundations for mounting equipment and which mount hold the least weight? Stud, clips, and hull foundations Studs hold the least weight
What is the clearance allowed between the mounting holes and the stud/bolts? 1/32'
What are the 3 common stud types? -Square/round -straight -collared
What does the chock on a clip allow it to do? The chick allows the clip to hold more weight
How important is it to ensure that you have the proper alignment when mounting electrical enclosures? The proper alignment allows the doors and locking mechanisms to close and work properly
What is ESD sensitive material stored in the protect it from discharge? -anti-static bags -anti-static packages -bubble wrap
What is the general rule for stacking black, white, and red cable on new construction (with few exceptions)? Black cable can be bundled with no limits, white cable can be stacked two high, and cable CANNOT be stacked
How do we determine the minimum bend radius for a cable run? 8 times the largest cable diameter in the run, or 10 times the cable diameter for coaxial cable
What do we ALWAYS put at the beginning and end of a cable run (and either side of bulkhead penetrations)? What if you do not finish pulling the cable? TAGS! If you do not finish pulling cable, tag the cable at the last breakout point
What are the 3 basic types of cable and when would each be used Copper - power/lighting, control, telephone & signal Fiber optic- Coaxial - computers, RF communications, data transmission
When storing cable, what should you avoid? -Avoid cable being held by its own weight -do not store where it can be walked on or stood on -do not stack equipment/material/pallets on them
When preparing to pull cable what should you first do? Get help to pull Walk the run Pre-stage cable in figure-8 or turntable
What is the purpose of banding? Restrict movement, reducing the chance of: Slapping Vibrating Chaffing Damage Noise
PPE for cutting-in cable Cut resistant gloves on both hands
Minimum cable jacket length through the equipment penetration is how much? 1/8'
How much of the conductor can extend past the lug barrel? 1/16'
What is required on the conductors inside a receptacle on VCS? Sleeving
In a receptacle: Black conductor to _____ screw White conductor to _____ screw Green conductor to _____ screw Black - gold White - silver Green - ground/green
What direction is the ground connection on a receptacle facing once it is installed? Upward
3 steps to connecting air hose to air manifold? -inspect for damage, cuts, cracks, proper bands and quick disconnect -plug in hose by inserting make end into manifold w/ quick motion -hang on S hooks or any resource to keep off ground
3 steps to disconnecting an air hose -Firmly grab 4-6 in. From manifold -twist ring clockwise to disengage the male end -store hose properly
4 steps to operating hand drill -inspect drill bit for sharpness and chips -unplug the drill before changing bit -insert bit into chuck and tighten -plug in drill and start drilling
What is the minimum bends radius (MBR) and why is it important? The minimum degrees a cable can bend so the conductor does not get ruined
Describe the bend of the cable as it relates to the hanger Wire should be perpendicular to the hanger
When stacking lugs, which direction should the first lug be facing Upside down
Describe the steps involved in cutting and removing the jacket on a cable Review notes
What should you do if you are injured at work? Notify supervisor Contact emergency services if necessary Go to medic
Five levels of control from least to greatest PPE (least) Admin control Warning Engineering controls Eliminate (most)
What does first time quality mean? Taking ownership Teamwork Business reputation Competitive edge
What is the acceptable alignment angle for a stud to match the holes on an item to be mounted? +/- 5 degrees
What materials are used to protect equipment from the environment? Herculite material Plastic bubble wrap Tape Scotch foam
What happens sign off incomplete work -loss of ship -equipment failure -federal imprisonement -change of boss/lifestyle -structural failure -increased cost/rework
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