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Total Quality Management Practice Test: Lean Manufacturing
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Lean manufacturing is a methodology that aims to maximize productivity while minimizing waste in manufacturing systems. Waste is defined as anything that customers don't believe adds value and aren't willing to pay for.  The core principle of lean is to reduce and eliminate non-value adding activities and waste.  Some guiding principles of lean development are: Eliminate waste Build quality in Create knowledge Defer commitment Deliver fast Respect people Optimize the whole  Lean manufacturing is closely related to just-in-time manufacturing (JIT manufacturing).  The lean... Show more
Total Quality Management Practice Test: Lean Manufacturing
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25 Questions

1. SMED aims to convert as many changeover steps as possible to external elements.
2. According to SMART goals, what does the letter ‘A’ refer to?
3. Continuous flow is a technique of manufacturing where work-in-process smoothly flows through production with ______ buffers between various steps of the manufacturing process.
4. Which of the following is the meaning of the word HoshinKanri which is extensively used in strategic planning?
5. Withdrawal Kanban is also known as Move Kanban.
6. MRP is a ____ system and JIT is a _____ system.
7. Product layout is generally used for standardized goods.
8. Which of the following does not belong to the seven types of wastes categorized by Ohno?
9. Which of the following does not belong to the five principles of lean?
10. Which lean philosophy says that things must be done right the first time and every time?
11. Calculate number of Kanbans if the hourly demand is 200 units, lead time is 12 hours, container capacity is 144 units, and variation in lead time is 15%.
12. Which of the following terms in the seven types of wastes categorized by Ohno considers the waiting of one process to begin while the other one gets over?
13. SMED stands for Single-Minute Exchange of Dies.
14. Which of the following is not a disadvantage of JIT?
15. Which of the following is not an example of visual factory tools?
16. According to conventional approach, inventory is ______ and according to JIT, inventory is ______
17. Which of the following refers to ‘Level Scheduling’?
18. Which type of plant layout is also known as static layout?
19. HoshinKanri eliminates wastes that originate from poor communication and inconsistent direction.
20. According to SMART goals, what does the letter ‘T’ refer to?
21. Which of the following is not an advantage of cellular manufacturing?
22. Which of the following is not an advantage of JIT?
23. Which of the following is not related with JIT implementation?
24. In which type of plant layout machines are grouped into cells?
25. Which of the following is a tool utilized to visually map the flow of production?